R Value is a term typically used in the building industry to classify insulation performance. Its...
FAQs About Common K Value (Thermal Conductivity) Applications
Engineers and purchasing professionals often need reliable thermal conductivity (K value) data for correct material selection, long-term performance, and cost efficiency. Below are answers to some of the most common questions we receive about Alkegen (formerly Unifrax) products.
Q: K values on the Alkegen Heat Flow Program are listed only to 1600°F. How do I use this information if my application is above 1600°F?
A: K values in the Heat Flow Program are based on mean temperature, not hot face temperature. Temperature drop across a furnace lining is not uniform, and K values vary with temperature.
To calculate mean temperature:
Example:
- Hot Face = 2000°F
- Ambient = 100°F
- Mean = (2000 + 100)/2 = 1050°F
Because a mean temperature above 1600°F would require hot face conditions beyond 3000°F, K values above 1600°F are not applicable for ceramic fiber insulation.
Q: What is the R Value of Durablanket?
A: R Value is most often used in commercial/low-temperature insulation:
- At <500°F: Conduction dominates heat transfer. Lower-density products yield better R values.
- At >1000°F: Radiation dominates. Higher-density products block radiant heat more effectively.
Formula:
Note: Always use the K value corresponding to the mean temperature of your application. While R value can be calculated, it is not a reliable performance measure above 1000°F.
Q: Is there an equation to calculate K values at specific temperatures?
A: Yes. The quadratic curve-fit equation allows you to calculate K at a desired mean temperature (T):
Where A, B, and C are constants (specific to each material) available in the Alkegen Heat Flow Program. These values are derived from regression analysis of multiple data sets.
Example with Durablanket S, 8 pcf at 1000°F mean temp:
- A = 0.361178571429
- B = 0.000069107143
- C = 0.000000684821
K = 0.361178571429 + (0.000069107143 × 1000) + (0.000000684821 × 10002)
K = 0.9770K = 0.9770K=0.9770
Accurate K values are critical for selecting the right insulation and avoiding costly system inefficiencies.